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当前位置:【线缆百科】特种矿用电缆种类都包括什么?
【线缆百科】特种矿用电缆种类都包括什么?
[来源:http://www.dianlanguagou.com.cn] [作者:aoutmy] [日期:17-09-01] [浏览次数:]

特种矿用电缆是一系列具有独特性能和特殊结构的产品,相当于量大面广的普通矿用电缆而言,具有技术含量较高、使用条件较严格、批量较小、附加值较高的特点。往往采用新材料、新结构、新工艺和新的设计计算。这类矿用电缆大致可分为下列四类
Special mine cable is a series of products with unique properties and special structure, equivalent to ordinary mine cable quantity bedding face is wide, with high technical content, use more strict conditions, the characteristics of small batch and high added value. New materials, new structures, new processes and new designs are often used. This kind of mining cable can be divided into four categories

 
一、耐高温矿用电缆
1. High temperature resistant mining cables
航空航天、机车车辆、能源、钢铁、有色金属冶炼、石油开采、电机等领域需用耐高温矿用电缆。长期连续工作温度125度、135度、150度、180度、200度、250度及250度以上的耐高温矿用电缆,目前常用的有辐照交联聚烯烃、硅橡胶、氟树脂、聚酰亚胺、云母、氧化镁等矿用电缆。现介绍;两种新型耐高温矿用电缆。
Aviation space, locomotive vehicle, energy, steel, nonferrous metal smelting, petroleum extraction, motor and other fields need to use high-temperature mining cables. Long-term continuous working temperature of 125 degrees, 135 degrees, 150 degrees, 180 degrees, 200 degrees, 250 degrees and 200 degrees high temperature mine cable, at present commonly used are radiation crosslinked polyolefin, silicone rubber, fluorine resin, polyimide, mica, magnesium oxide mine cable, etc. Are introduced; Two new types of high-temperature mining cables.

 
1.聚醚砜(PES)绝缘电线 具有优良的耐热性、物理机械性能、电绝缘性能、挤出成型性,特别是具有可以在高温下连续使用和温度急剧变化的环境中仍能保持性能稳定等突出优点:热变形温度在200-220度,连续使用温度为180-200度,UL温度指数为180度;可耐150-160度热水或蒸汽,在高温下不受酸、碱的侵蚀;弹性模量在-100--200度几乎不变,特别在100度以上比任何一种热塑性树脂都好;线膨胀系数小,且其温度依赖性也小;具有无毒性,被美国FDA认可,也符合日本厚生省第434号和178号公告的要求;具有自熄性,不添加任何阻燃剂既有优异的难燃性,可达UL94V-0级(0.46mm)。
1. The polyether sulfone (PES) insulated wire Has excellent heat resistance, physical and mechanical properties, electrical insulation, extrusion molding, especially can be used in high temperature continuous and rapid temperature changes in the environment can still keep stable performance and other prominent advantages: thermal deformation temperature at 200-200 degrees, continuous use temperature is 180-200 degrees, UL temperature index of 180 degrees; Can withstand 1500-160 degree hot water or steam, free from acid and alkali erosion at high temperature; The elastic modulus is almost constant at -100-200 degrees, especially at over 100 degrees than any other thermoplastic resin. The linear expansion coefficient is small and its temperature dependence is small. It has no toxicity, is approved by the FDA and is in line with the requirements of the declaration of Japan's health ministry 434 and 178; It has the self-extinguishing ability, and does not add any flame retardants with excellent incombustibility, and can reach ul94v-0 (0.46mm).

 
2.聚醚醚酮(PEEK)绝缘电线 聚醚醚酮属超耐热性热塑料性树脂。长期连续使用温度为250度,UL温度指数为250度。
2. Polyether ether ketone (PEEK) insulated wire polyether ether ketone is superheat resistant thermoplastic resin. The temperature is 250 degrees and the UL temperature is 250 degrees.
PEEK是一种柔韧的树脂,且抗蠕变性能好。且有自熄性,不加任何阻燃剂就可达UL94V-1级(厚度为0.3mm)、94V-0(厚度为1.5mm)、94V-5(厚度为3.2mm)要求。
PEEK is a flexible resin that is resistant to creep. And there is self-extinguishing, no flame retardant can reach ul94v-1 (0.3mm thickness), 94v-0 (1.5mm thickness) and 94v-5 (3.2mm thickness).

 
二、用途和结构特殊的矿用电缆
Special mining cables for use and structure

 
1.低电感电缆
1. Low inductive cable

 
有强电与弱电之分,这里介绍一种强电用低感电缆。此电缆带有热耗散装置,用于各类接触焊机、电弧焊机与气动焊钳间相连接的新型水冷式低感电缆,具有结构简单合理、冷却水流通量大、不会形成堵塞阻断和限流现象、散热效果好、使用寿命长等特点。
There is a strong and weak power, which introduces a power cable with a low sense of power. The cable with a heat dissipation device, used for all kinds of resistance welder, arc welder and pneumatic electrode holder connected between the new type of low water cooled cable, has simple and reasonable structure, large cooling water circulation, will not become blocked block and the limit of flow phenomenon, good heat dissipation effect, long service life, etc.

 
这种新型低感电缆也包括电缆和电缆端头上固装着的接头,且电缆也是由正极缆芯和负极缆芯同装于外胶管中构成。由于这类低感电缆一般都是用于电压为25-50V、电流在7000-12000A之间的场合,冷却水在电缆中的短路导电现象基本上可忽略不计,所以在此低感电缆中没有使用隔离正极缆芯和负极缆芯的橡胶软管,只是特别设置了一条横断面呈轮辐状(俗称“梅花芯”状)的芯架,其“轮心”和相邻“辐条”间所围成的空间在顺轴线方向上即形成纵向沟槽,芯架上的纵向沟槽与电缆所配置的正极缆芯的总根数相同,其电缆部分就是以正极缆芯和负极缆芯分别搁于芯架的纵向沟槽内装置在外胶管中构成。正极缆芯和负极缆芯的两端头部分别同极集合成束夹固于缆芯夹中,然后固装在接头上,电缆的外胶管的端头部套装在接头的尾端部,并用套装在外胶管外的收紧箍紧密封
This new type of low-sense cable also includes the cable and cable end of the joint, and the cable is composed of the positive cable core and the cathode cable in the outer rubber tube. Because this kind of sense of low cable is generally used in voltage of 25 to 50 v, current situation, between 7000-12000 - a short circuit conductive in the cooling water in the cable almost negligible, so in this sense of low cable didn't use the isolation of the positive and negative cable conductor cable core rubber hose, just set up a special cross-sectional spokes shaped (commonly known as the "plum blossom core") core frame, the heart of round and round into the space between adjacent "spokes" in longitudinal groove is formed along the axis direction, core frame longitudinal grooves and the positive cable conductor of the cable configured at the same total number of root, the cable is in the positive and negative cable conductor cable core put aside in the core of the longitudinal grooves device respectively among the hose. The positive and negative ends of the cable core cable core head respectively with a collection into a bundle of clip is the core in the clip, and then fixed on the connector, cable outer hose end head suits at the end of the joint, and set out hose outside tightening banding seal

 
2.低噪音电缆
2. Low-noise cable

 
在弯曲、振动、冲击、温度变化等外界因素作用下,电缆本身产生的脉冲信号小于5mV的电缆称为低噪音电缆,也称防震仪表电缆。用于工业、医学、国防等多个领域微小信号的测量。有聚乙烯绝缘低噪音电缆、F46绝缘低噪音电缆、耐辐照低噪音电缆、低电容低噪音电缆、水听器电缆、水密低噪音电缆等多种型号规格的电缆。
Under the influence of external factors such as bending, vibration, impact and temperature change, the cable itself generates a pulse signal less than 5mV, which is called a low-noise cable, also known as the shock-proof instrument cable. Used for measuring small signals in industries, medicine, defense, etc. With polyethylene insulation low noise cable, F46 low noise cable insulation, radiation resistance low noise, low capacitance, low noise cable, hydrophone cable, watertight low noise cable etc. Various specifications of the cables.

 
电缆中产生噪音的原因有:1)介质本身内部分子摩擦;2)电缆电容的改变;3)电缆介质的压电效应;4)电缆中导体和介质摩擦产生电荷,即当导体和绝缘之间接触破坏时产生电荷的分离.
The causes of noise in cables are: 1) internal molecular friction of the medium itself; 2) change of cable capacitance; 3) piezoelectric effect of cable media; 4) the friction of the conductor and the medium in the cable generates charge, which is the separation of charge when contact between the conductor and the insulation is destroyed.

 
在聚乙烯绝缘表面挤上一层薄薄半导电(厚度0.20-0.30mm)的低噪音电缆得到了迅速的发展,其噪音值在2-3mV,对于工作在400度的低噪音电缆,可采用耐高温半导电纤维绕包的办法来解决,其噪音可达5mV。
In crowded on a layer of thin polyethylene insulation surface semi-conducting (0.20 0.30 mm) thickness of low noise cable got rapid development, its value in 2-3 mv, noise for low noise cable working in 400 degrees, can use high temperature resistant half conductive fiber winding and ways to solve, the noise can be up to 5 mv.

 
三、功能化矿用电缆
Iii. Functional mining cables

 
1.含氟树脂自控稳135度加热电缆
1. Heating cable with fluorine resin-stable 135 degrees

 
由聚偏氟乙烯(PVDF)/氟橡胶合金/碳黑多元复合物组成的135度自控温电缆。其热力程不同,表现出不同程度的PTC导电特性及导电稳定性,这是由于基体结晶程度和结晶形态受不同冷却速度影响绝缘的缘故。
A 135 degree automatic temperature control cable consisting of polyvinylidene fluoride (PVDF)/fluoro - rubber alloy/carbon black complex. Different thermal processes show different levels of PTC conductivity and conductive stability due to the effect of different cooling speed on the crystallization degree and crystallization of the matrix.

 
2.电致发光电线
2. Electroluminescent wire

 
电致发光电线是国际发光显示领域的最新产品,外形与普通矿用电缆相仿,表层为彩色荧光塑料套管,其工作时发光连续无任何热辐射,耗电量只为LED灯的50-60%,为串灯的20-30%,为霓虹灯的1-5%;此类产品应用极为广泛,开创节能、环保、健康显示照明新时代,具有下列特点
Electroluminescent wire is a latest product, in the field of international light-emitting display similar shape with ordinary mine cable, surface for color fluorescent plastic casing, the work light continuous no thermal radiation, power consumption for 50-60% of LED lights, for 20-30% of lamps, 1-5% for neon lights; These products are widely used in the new era of energy saving, environmental protection and health, which has the following characteristics

 
1)发光细腻柔和,色彩亮丽,立体与透视感强烈,适合夜间视觉视察。
1) bright and soft, bright color, strong stereo and perspective, suitable for night vision inspection.

 
2)节能、环保、安全;本产品功耗低,适用电压范围广。本产品使用与废弃时均不会产生任何环境污染,同时不会对人体发生危险。
2) energy saving, environmental protection and safety; This product has low power consumption and wide application voltage range. The use and waste of this product will not produce any environmental pollution, and will not be dangerous to the human body.

 
3)柔软、可折叠弯曲,随意打结、裁接、拼接,而不会影响发光性能,使用方便快捷,安装无须专业人员指导
3) soft, collapsible bending, random knot, cutting and splicing, without affecting the luminescence performance, easy to use, installation without professional guidance

 
4)为连续性发光器件,同时可根据电话控制kydl_jyle与匹配实际各类动态多色闪烁
4) for the continuous lighting device, the kydl_jyle can be controlled by telephone to match the actual dynamic multicolor flashing

 
5)可以直接使用透明胶带、胶水、别针、线钉等固定于装饰物体表面。
5) direct use of clear tape, glue, pins, wire nails, etc., to decorate the surface of the object.

 
此种电线的应用领域有:
The applications of such wires are:

 
1)户内广告、文字图案;橱窗、门、家具、墙壁、屋顶等
1) indoor advertising and text design; Windows, doors, furniture, walls, roofs, etc

 
2)车、船等工具装饰;仪表指示、数字显示
2) decoration of vehicles, boats and other tools; Instrument instructions, digital display

 
3)安全标志与指示;楼梯、通道、门牌、出口、临时户外危险场地
3) safety signs and instructions; Stairs, channels, doors, exits, temporary outdoor hazardous sites

 
4)玩具、工艺美术品、体育用品、服装、电器、装修、军事装备等。
4) toys, arts and crafts, sporting goods, clothing, appliances, decoration, military equipment, etc.

 
四、新型绿绝缘环保矿用电缆
Iv. New-type green and environment-friendly mining cables

 
1.CMP电缆
1. The CMP cable

 
能通过UL最高阻燃等级标准的电缆,为CMP电缆。对电线、电缆做了大量燃烧试验而研究得出在普通电缆外面挤上一薄层FEP(即F46)护层,即能满足这一要求。一般来说,低烟无卤的基材是聚烯烃,它具有较高的燃料热量,是高度可燃的,因此它们要与金属水合物填料混合,以抑制其可燃性,但水合作用的水耗尽后,会引起猛的燃烧。而FEP的然烧热很小,遇火不燃烧
The cable with the maximum flame retardant rating of UL is the CMP cable. A large number of combustion tests were conducted on wires and cables, and the study concluded that a thin layer of FEP (i.e. F46) was squeezed out of normal cable, which could meet this requirement. In general, is the base material of low smoke zero halogen polyolefin, it has higher fuel quantity of heat, is highly combustible, so they are mixed with filler metal hydrate, to curb its flammability, but the water of hydration, after running out can cause burning fiercely. But FEP's heat is very small, and the fire does not burn

 
2.无鲁新型绿色环保矿用电缆
2. No lu's new green and environmental protection cables
 

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