1.2流程概述 1.2 the process overview 流程名称 The name of the process 更换采煤机电缆夹板标准作业流程 Replacement of coal winning machine cable clamp standard operating process 流程说明 The process that 适用范围 Scope of application 井工矿 Well mining 流程接口 The process interface 1.3标准作业工单 1.3 standard work order 序号 The serial number 流程步骤 Process steps 作业内容 Job content 作业标准 Operation standard 作业人员 Homework personnel 1 1 准备工具、材料 Prepare tools, materials 准备工具、材料：1吨手拉葫芦、力矩扳手、螺丝刀、套筒扳手。 Prepare tools, materials: 1 ton chain blocks, torque wrench, screwdriver, socket wrench. 工具、材料齐全完好符合要求。 Tool, the material is complete in good accord with the requirement. 综采电工 Fully mechanized electrician 2 2 检查作业环境 Check the working environment 检查顶板支护、煤帮及淋水情况。 Check the roof support, coal and water spray. 1）作业现场支护良好，无片帮、无漏顶、无淋水； 2）护帮板紧靠煤壁。 1) supporting good job site, no help, no leakage, no water; 2) help board close to coal wall. 检修负责人 Maintenance and repair, head of the 3 3 停电 Power outages 1）把采煤机机身及上级电源隔离开关打到断开位置并上锁，挂“有人工作，禁止合闸”牌； 2）按下煤机附近10台支架的闭锁按钮，关闭进液截止阀； 3）就近按下刮板运输机闭锁按钮并上锁。 1) the fuselage and the superior power of shearer isolating switch to disconnect position and locked, hang "someone work, forbid closing" brand; 2) press machine lock button near ten of the stents, shut down into the liquid valve; 3) go to the scraper conveyer closure button and locked. 1）确认开关断开并上锁； 1) confirm the switch and locked; 2）确认进液截止阀处于关闭状态； 2) confirmed into the liquid valve closed; 3）确认刮板运输机已闭锁上锁。 3) confirm the scraper conveyer has atresia lock. 综采电工 Fully mechanized electrician 4 4 起吊电缆 Lifting cable 1）在支架上选择合适的起吊位置，挂上手拉葫芦； 2）用撬杠撬起坏电缆夹板； 3）电缆夹板吊出溜槽，用托板垫平整。 1) select the appropriate lifting position on the holder, hanging to fit on chain; 2) instead of a cast, a splint crowbar to pry up the bad cable; 3) cable splint condole chute, with plate mat is flat and level. 1）所选的起吊工具承载能力不小于1吨； 1) the selected lifting tool carrying capacity of not less than 1 ton; 2）起吊工具安装牢固可靠； 2) lifting tools installation is firm and reliable; 3）起吊时人员站位正确。 3) correct personnel stance when lifting. 综采钳工 Fully mechanized fitter 5 5 拆除旧夹板 Demolition of the old plate 1）用专用工具拧下坏电缆夹板上、下盖板的销轴； 2）用螺丝刀撬出坏电缆夹板的上、下盖板； 3）拆开坏电缆夹板间的连接螺丝，取下坏电缆夹板。 1) back off bad cable clamp with specialized tools upper and lower cover plate of the pin shaft; 2) use a screwdriver to pry out bad cable clamp upper and lower cover plate; 3) open a bad connection between the cable clamp screw, remove the bad cable clamp. 所有坏夹板全部更换，检查无遗漏。 Change all the bad plywood, check complete. 综采钳工 Fully mechanized fitter 6 6 安装新夹板 Install the new plywood 1）安装新的电缆夹板的连接板； 1) install the new cable clamp connection plate; 2）拧紧连接板的紧固螺丝； 2) tighten the screw securing the connection plate; 3）将电缆、水管装入夹板内； 3) within the cables and pipes into plywood; 4）安装上盖板，用专用工具旋转销轴使其处于闭锁位置。 4) installed on the cover plate, use special tools rotating pin so that it is in a locking position. 1）安装到位，螺栓紧固； 2）电缆、水管放置平顺； 3）旋转销轴闭锁到位。 1) installed, bolts; 2) cable, conduit place smoothly; 3) the rotating pin closure in place. 综采钳工 Fully mechanized fitter 7 7 放回电缆 Back on the cable 抽出电缆夹托板，将电缆夹板放入电缆槽。 Spare cable clamp plate, the cable clamp into the cable duct. 将电缆夹放回电缆槽。 Put back the cable clamp cable trough. 综采钳工 Fully mechanized fitter 8 8 清理现场 Clean up the site 1）清点使用过的工具有无丢失遗落； 2）将杂物回收干净； 3）回收旧电缆夹板； 4）回收起吊器具。 1) count used tools have lost lost; 2) the sundry recycling clean; 3) recycling old cable clamp; 4) recovery of lifting appliances. 1）确认工具无缺失做好记录； 1) identify tools without missing records; 2）清洗完所有工具后，将其放回原位。 2) after cleaning all tools, put it back in place. 综采钳工 Fully mechanized fitter